基于自适应高斯过程回归的水平井压裂管柱造斜段冲蚀磨损预测
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西安石油大学机械工程学院

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TE931

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国家自然科学基金(52374039)


Prediction of Erosion in the Build-up section of a Horizontal Fracturing String Using Adaptive Gaussian Process Regression
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1.School of Mechanical Engineering,Xi'2.'3.an Shiyou University,Xi'4.an

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    摘要:

    针对水平井压裂管柱造斜段冲蚀磨损预测中经验公式精度有限、CFD模拟成本高,以及传统机器学习方法小样本泛化能力弱且难以量化预测不确定性的问题,本文提出一种由CFD驱动的自适应高斯过程回归(GPR)最大冲蚀速率预测方法。利用DDPM模型建立造斜段液固两相流冲蚀磨损数值模型,分析排量、含砂比、颗粒密度和颗粒直径对冲蚀磨损的影响规律,以数值模拟结果构建小样本数据集,通过贪婪策略自适应搜索复合核函数,并与MLR、SVR、XGBoost、BPNN及Kolmogorov-Arnold网络等模型进行预测性能对比分析,结合SHAP可解释性分析和响应面法量化各因素对最大冲蚀速率的影响程度。结果表明:最大冲蚀速率随排量增大呈指数增加,随含砂比和颗粒密度增大呈近似线性增加,随颗粒直径增大而降低。优化后的自适应GPR模型在小样本条件下具有最优预测精度和泛化能力,测试集决定系数R²达0.946,并可输出95%置信区间。SHAP分析与响应面分析表明,各因素对最大冲蚀速率的影响权重为:排量>含砂比>颗粒密度>颗粒直径。本研究通过自适应复合核GPR构建最大冲蚀速率预测模型,实现了小样本下的冲蚀磨损快速预测与不确定性量化,为水平井压裂管柱造斜段冲蚀磨损风险评价和施工参数优化提供参考依据。

    Abstract:

    To address the limited accuracy of empirical formulas, the high computational cost of CFD simulations, and the poor small-sample generalization and limited uncertainty quantification of conventional machine learning methods in predicting erosion wear in the build-up section of horizontal-well fracturing strings, this study proposes a CFD-driven adaptive Gaussian process regression (GPR) method for maximum erosion rate prediction. A liquid-solid two-phase erosion model of the build-up section was developed using the DDPM model to investigate the effects of pumping rate, sand concentration, particle density, and particle diameter on erosion wear. A small-sample dataset was then constructed from the numerical simulation results. A greedy strategy was used to adaptively search for composite kernel functions, and the prediction performance was compared with MLR, SVR, XGBoost, BPNN, and Kolmogorov-Arnold network models. SHAP interpretability analysis and response surface analysis were further used to quantify the influence of each factor on the maximum erosion rate. The results show that the maximum erosion rate increases exponentially with pumping rate, increases approximately linearly with sand concentration and particle density, and decreases with increasing particle diameter. The optimized adaptive GPR model achieves the best prediction accuracy and generalization performance under small-sample conditions, with a test-set R2 of 0.946 and the ability to output 95% confidence intervals. SHAP and response surface analyses indicate that the influence of the factors on the maximum erosion rate follows the order of pumping rate > sand concentration > particle density > particle diameter. By constructing an adaptive composite-kernel GPR prediction model, this study enables rapid prediction and uncertainty quantification of erosion wear under small-sample conditions, providing a reference for erosion risk assessment and fracturing parameter optimization in the build-up section of horizontal-well fracturing strings.

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曹银萍,邵烨,窦益华,等. 基于自适应高斯过程回归的水平井压裂管柱造斜段冲蚀磨损预测[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-27
  • 最后修改日期:2026-08-25
  • 录用日期:2026-09-09
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