硅灰-偏高岭土复掺水泥基注浆材料的制备与配比优化
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昆明理工大学

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TU528

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云南省基础研究计划杰出青年项目(202401AV070010);云南省基础研究计划重点项目(202501AS070124);云南省兴滇英才支持计划产业创新人才专项(yfgrc202408)。


Preparation and Mix Proportion Optimization of Silica Fume-Metakaolin Composite Cement-Based Grouting Material
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Kunming University of Science and Technology

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    摘要:

    针对富水软弱地层注浆材料抗分散性差、结石体强度低的问题,以硅灰和偏高岭土部分替代普通硅酸盐水泥,并掺入聚羧酸减水剂和羟丙基甲基纤维素(HPMC),制备了一种新型水泥基注浆材料。通过正交试验(L16(45))系统研究了硅灰掺量(0~15%)、偏高岭土掺量(0~15%)、水灰比(0.5~0.75)、减水剂掺量(0~0.3%)和HPMC掺量(0~0.5%)对浆液流动度、凝结时间、抗分散性、孔隙率及抗压强度的影响,结合极差分析确定了最优配比。结果表明:最优配比为10%硅灰+10%偏高岭土、水灰比0.5、减水剂0.1%、HPMC?0.5%(编号11),其28d抗压强度达52.66 MPa,较纯水泥浆体(43.24 MPa)提高21.8%,较单掺10%硅灰(33.74 MPa)和单掺10%偏高岭土(39.21 MPa)分别提高56.0%和34.3%;流动度为37.8 cm,动水留存率达0.892。掺入HPMC可使动水留存率最高提升至0.977(编号14)。X射线衍射(XRD)和扫描电镜(SEM)分析表明,硅灰与偏高岭土的火山灰反应在水泥水化不同阶段呈现时效递进性,表现出协同效应,促进了C-S-H凝胶生成和孔隙致密化。该材料综合性能优良,可用于富水软弱地层及动水条件下的注浆加固。

    Abstract:

    To address the poor washout resistance and low strength of grouting materials in water-rich soft strata, a novel cement-based grouting material was prepared by partially replacing ordinary Portland cement with silica fume and metakaolin, together with a polycarboxylate superplasticizer and hydroxypropyl methyl cellulose (HPMC). An L16(45) orthogonal experiment was conducted to systematically investigate the effects of silica fume content (0–15%), metakaolin content (0–15%), water-to-cement ratio (0.5–0.75), superplasticizer content (0–0.3%), and HPMC content (0–0.5%) on the fluidity, setting time, washout resistance, porosity, and compressive strength of the grout. Range analysis was used to determine the optimal mix proportion. The results show that the optimal mix proportion (10% silica fume, 10% metakaolin, water-to-cement ratio of 0.5, 0.1% superplasticizer, and 0.5% HPMC, designated as No.11) achieves a 28-day compressive strength of 52.66 MPa, which is 21.8% higher than that of plain cement paste (43.24 MPa), and 56.0% and 34.3% higher than those of the specimens with 10% silica fume alone (33.74 MPa) and 10% metakaolin alone (39.21 MPa), respectively. The fluidity is 37.8 cm, and the dynamic water retention rate reaches 0.892. The addition of HPMC can increase the dynamic water retention rate up to 0.977 (specimen No.14). X?ray diffraction (XRD) and scanning electron microscopy (SEM) analyses reveal that the pozzolanic reactions of silica fume and metakaolin exhibit a time?progressive synergy at different stages of cement hydration, demonstrating a synergistic effect, which promotes the formation of C?S?H gel and pore densification. The developed material exhibits excellent comprehensive performance and can be used for grouting reinforcement in water-rich soft strata and under dynamic water conditions.

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杨志全,谭皓阳,张丹,等. 硅灰-偏高岭土复掺水泥基注浆材料的制备与配比优化[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-14
  • 最后修改日期:2026-08-03
  • 录用日期:2026-09-09
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