真实压裂工况下孔眼冲蚀量化规律
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1.中国石油大学(北京)克拉玛依校区;2.中国石油集团渤海石油装备制造有限公司;3.新疆油田公司准东采油厂

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TE34

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国家自然科学基金“段内多簇压裂孔眼封堵控制机理研究”(52374057) 与“缝内动态封堵规律与裂缝转向机理研究”(52104011)


Quantitative Law of Perforation Erosion under Actual Fracturing Conditions
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1.China University of Petroleum Beijing at Karamay;2.China National Petroleum Corporation Bohai Petroleum Equipment Manufacturing Co., Ltd.;3.Zhundong Oil Production Plant of Petro China Xinjiang Oilfield Company

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    摘要:

    水平井分段压裂过程中,套管上孔眼处于高泵压、高流速、高砂比的状态,易发生强冲蚀现象,导致套管壁厚降低和孔眼扩径变形,显著降低了限流压裂效果。为量化套管孔眼冲蚀规律,本文采用CFD-DDPM方法,建立了套管孔眼冲蚀模型,开展了不同因素影响下孔眼冲蚀模拟研究,厘清了套管孔眼冲蚀机理,明确了泵注排量、支撑剂浓度(砂浓度)、孔眼分流比、流体粘度、支撑剂粒径以及射孔角度对孔眼冲蚀速率与冲蚀面积的影响规律。研究表明:低角度冲击(0°-35°)以切削磨损为主,形成犁削和切屑,而高角度(接近垂直)冲击则以冲击磨损为主,形成撞击坑;压裂液粘度低于20 mPa·s时,冲蚀速率随粘度增大而升高;压裂液粘度高于20 mPa·s时,流动阻力与湍流减弱,引起冲蚀面积与冲蚀速率增幅减缓;为平衡导流能力与冲蚀风险,建议将砂浓度控制在15%左右并优选0.212 mm粒径支撑剂,且朝下的孔眼冲蚀强度相对较大;单个孔眼,分流比过大时,可采用暂堵技术封堵优势孔眼,防止单个孔眼的过度冲蚀。本文研究结果对预测孔眼冲蚀程度及优化压裂参数提供一定的理论指导。

    Abstract:

    During staged fracturing in horizontal wells, casing perforations are subjected to high pumping pressure, high flow velocity, and high proppant concentration, by which severe erosion can readily be induced. As a result, casing wall thickness is reduced, perforations are enlarged and deformed, and the effectiveness of limited-entry fracturing is significantly impaired. To quantify the erosion characteristics of casing perforations, a CFD-DDPM (Computational Fluid Dynamics-Dense Discrete Phase Model) approach is employed to establish a casing perforation erosion model. Simulations are carried out to investigate perforation erosion under various influencing factors. The erosion mechanism is clarified, and the effects of pumping rate, proppant concentration (sand concentration), perforation flow split ratio, fluid viscosity, proppant size, and perforation angle on the erosion rate and erosion area are determined. It is shown that at low impact angles (0°-35°), ploughing and chip formation are produced by cutting wear, whereas at high impact angles (near-normal incidence), impact craters are caused by deformation wear. When the fracturing fluid viscosity is below 20 mPa·s, an increase in the erosion rate with viscosity is observed; above 20 mPa·s, a slower increase in both erosion area and erosion rate is caused by the attenuation of flow resistance and turbulence. To balance fracture conductivity against erosion risk, it is recommended that the proppant concentration be maintained at approximately 15%, and that proppant with a particle size of 0.212 mm be preferentially used. Additionally, relatively greater erosion intensity is observed in downward-oriented perforations. For an individual perforation with an excessively high flow split ratio, temporary plugging technology can be applied to isolate the dominant perforation, whereby its excessive erosion is prevented. From these findings, theoretical guidance is provided for predicting perforation erosion severity and optimizing fracturing parameters.

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廖顺利,王博,米伟,等. 真实压裂工况下孔眼冲蚀量化规律[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-04-27
  • 最后修改日期:2026-08-24
  • 录用日期:2026-09-09
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