大型航空构件自动化高精度密封涂敷研究进展
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中航西安飞机工业集团股份有限公司 陕西西安 710089

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TP242

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工信部渠道项目(编号:MJZ4-4N22)


<p>Research Progress on Automated High-Precision Sealing Coating of Large Aviation Components
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1.Avic Xi’an Aircraft Industry Group Company Shaanxi 710089;2.P. R. China

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    摘要:

    自动涂胶技术是保障现代航空器结构完整性、密封可靠性与长寿命的关键制造环节,其技术核心已从基础的轨迹复现演进为融合精密传感、智能决策与自适应控制的复杂系统。本文针对航空产品超大尺寸、复杂曲面、多品种小批量等特点,系统梳理了自动涂胶装备的三项核心技术:复杂曲面自适应轨迹生成、胶体精密输配控制及典型场景专用装备集成。在轨迹生成方面,对比了示教编程、离线编程与基于点云分析的柔性编程方案的适用场景与优劣,阐述了视觉传感在线补偿的技术原理与工程应用效果。在胶体控制方面,分析了精密计量泵方案的技术特点及基于实验设计与响应面法的多参数工艺优化方法。在装备集成方面,以紧固件自动封包系统和龙门式机器人涂覆系统为例,展示了典型应用成效。最后,指出了当前工艺知识数字化程度低、在线检测手段不足等瓶颈,并展望了数字孪生驱动、工艺智能自适应及绿色功能集成等发展应用方向。

    Abstract:

    Automatic adhesive application technology is recognized as a key manufacturing process for ensuring the structural integrity, sealing reliability, and long service life of modern aircraft. Its technical core has evolved from basic trajectory reproduction into a complex system that integrates precise sensing, intelligent decision-making, and adaptive control. In consideration of the characteristics of aviation products—namely large dimensions, complex surfaces, and small-batch production of multiple varieties—three core technologies of automatic adhesive application equipment are systematically reviewed in this paper: adaptive trajectory generation for complex surfaces, precise control of adhesive distribution, and the integration of dedicated equipment for typical scenarios. In terms of trajectory generation, the application scenarios, advantages, and disadvantages of teaching programming, offline programming, and point-cloud-based flexible programming are compared. Furthermore, the technical principle and engineering application effect of online compensation via visual sensing are elaborated. Regarding adhesive control, the technical features of the precision metering pump solution are analyzed, along with the multi-parameter process optimization method based on experimental design and the response surface methodology. In the context of equipment integration, the automatic fastener sealing system and the gantry robot coating system are taken as examples to demonstrate typical application outcomes. Finally, current bottlenecks—such as low digitalization of process knowledge and insufficient online detection means—are pointed out, and future development directions, including digital twin-driven approaches, intelligent adaptive processes, and green function integration, are envisioned.

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贺其雅,邱建平,张斌,等. 大型航空构件自动化高精度密封涂敷研究进展[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-04-21
  • 最后修改日期:2026-05-31
  • 录用日期:2026-07-27
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