面向智能建造的3D打印混凝土质量控制:多学科融合视角
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西安建筑科技大学大学信控学院

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TU528.06

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国家自然科学基金(62276207;陕西省博士后科研项目(2024BSHTDZZ006);陕西省重点研发计划(2026SF-YBXM731);西安市自然科学基金项目(26ZRKX00029)


中图分类号:TU528.06 文献标志码:A
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1.Xi'2.'3.an University of Architecture and Technology

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    摘要:

    三维混凝土打印(three-dimensional concrete printing,3DCP)具有施工效率高、材料浪费少和几何自由度高等优势,是智能建造的重要使能技术;但材料流变、机械运动与环境扰动的耦合作用使稳定打印质量面临跨学科挑战。本文从多学科融合视角系统综述3DCP质量控制研究。首先分析影响打印质量的主要因素及作用机制;继而从适用范围、精度、泛化能力和计算成本等方面比较实验建模、物理机理建模与数据建模方法;随后评述机械与系统设计、工艺参数优化、感知及闭环调节等代表性质量控制策略。在此基础上,将主要困难归纳为材料—工艺—环境非线性时变耦合、流动—沉积—硬化跨尺度过程不连续、模型跨材料与跨设备泛化不足以及感知—计算—执行时延。进一步提出动态安全窗口识别、物理信息混合建模、可验证闭环控制和项目级标准化验证等研究重点。研究表明,3DCP规模化应用需由离线参数设定和事后检测转向实验标定、在线感知、受约束控制与性能验证相衔接的全过程质量保证。本文可为3DCP在智能建造中的可靠实施提供理论与技术参考。

    Abstract:

    Three-dimensional concrete printing (3DCP) is regarded as a key enabling technology for intelligent construc-tion because high construction efficiency, reduced material waste, and geometric freedom can be achieved. However, stable print quality is challenged by the coupled effects of material rheology, machine motion, and environmental variations. In this paper, quality-control research for 3DCP is systematically reviewed from a multidisciplinary perspective. The principal quality-related factors and their mechanisms are first analyzed. Experimental, physics-based, and data-driven modeling approaches are then compared in terms of applicabil-ity, accuracy, generalizability, and computational cost. Subsequently, representative quality-control strategies involving mechanical systems, process-parameter optimization, sensing, and closed-loop regulation are evalu-ated. On this basis, the major research difficulties are identified as nonlinear time-varying material-process-environment coupling, discontinuities across flow-deposition-hardening scales, limited cross-material and cross-equipment data generalization, and sensing-computation-actuation delays. Future priorities are proposed for dynamic safe-window identification, physics-informed hybrid modeling, verifiable closed-loop control, and standardized project-level qualification. It is concluded that scalable application of 3DCP requires quality assurance to be shifted from offline parameter setting and post-process inspection to an integrated workflow of experimental calibration, online sensing, constrained control, and performance verification. The review is expected to provide theoretical and technical support for reliable implementation of 3DCP in intelligent con-struction.

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马宗方,张彩霞,贺静,等. 面向智能建造的3D打印混凝土质量控制:多学科融合视角[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-04-09
  • 最后修改日期:2026-09-04
  • 录用日期:2026-09-14
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