可扩展并行采集式三维漏磁检测系统设计及应用
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华中科技大学机械科学与工程学院

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TH878

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Design and Application of a Scalable 3D Magnetic Flux Leakage Testing System Based on Parallel Acquisition
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School of Mechanical Science and Engineering, Huazhong University of Science and Technology

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    摘要:

    针对现有漏磁检测系统在磁场信息获取维度有限、探头和线缆复杂以及通道扩展困难等方面的问题,设计了一种基于多路I²C总线并行轮询采集的可扩展漏磁检测系统。系统基于三轴霍尔传感器构建多通道探头,并实现多从机在数字总线上的远距离可靠通信;开发了基于FPGA的数据转发模块,实现多通道数据的并行轮询、缓存封装以及实时传输。以PECS7-127桥梁缆索试样为对象开展应用研究,结果表明:系统可实现240路三轴磁场分量的轮询采集,能稳定获取断丝缺陷区域三维漏磁场信息,并实现缺陷的轴向定位。本研究为漏磁检测三维磁场分量的获取提供了一种简洁且易于扩展的实现方案。

    Abstract:

    To address the problems of limited magnetic field information dimensionality, complex probe and cabling structures, and difficulty in channel expansion in existing magnetic flux leakage (MFL) testing systems, a scalable MFL testing system with parallel polling acquisition over multiple I²C buses was designed. A multi-channel probe was constructed using three-axis Hall sensors, enabling reliable long-distance communication with multiple slave devices over digital buses. An FPGA-based data forwarding module was developed to achieve parallel polling, data buffering, packetization, and real-time transmission of multi-channel data. Application tests were conducted on a PECS7-127 bridge cable specimen. The results show that the system can acquire three-axis magnetic field components from 240 channels through polling, stably obtain three-dimensional MFL information from broken-wire defect regions, and localize defects along the axial direction. This study provides a simple and easily scalable solution for acquiring three-dimensional magnetic field components in MFL testing.

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刘焕泽,孙令司,王润雨,等. 可扩展并行采集式三维漏磁检测系统设计及应用[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-04-01
  • 最后修改日期:2026-06-08
  • 录用日期:2026-07-27
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