基于Cohesive模型的超深井涂层-钻杆胶结失效分析
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西南石油大学

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TE921

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四川省自然科学基金青年基金 (24NSFSC5427);中国科协青年科技人才培育工程博士生专项计划(受托人:万智勇)


Failure Analysis of Coating-Drill Pipe Bonding in Ultra-Deep Wells Based on the Cohesive Model
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Southwest Petroleum University

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    摘要:

    随着油气勘探领域的拓展,钻具系统引入防护涂层以解决超深井钻探的服役环境逐渐苛刻的问题。本文针对其中钻杆与涂层间胶结界面脱粘失效的问题,以S135钢级钻杆与聚偏二氟乙烯(PVDF)涂层为研究对象,基于Cohesive接触理论,建立了涂层-钻杆胶结有限元模型。利用Abaqus有限元软件中的表面粘聚力行为及二次名义应力损伤准则,研究了不同涂层厚度以及在不同载荷形式、不同面积、不同形状下涂层缺陷对界面的影响规律。由仿真结果可得,涂层厚度控制在0.6 mm-0.8 mm最优;提高界面韧性优于涂层厚度设计;多轴耦合应力下缺口对界面的影响最大;半径4 mm的孔界面寿命最短,而大面积缺陷涂层应力集中明显;浅宽型孔界面脱粘快,深窄型孔涂层本体危险。之后,基于仿真结果提出了工程上的建议,为超深井涂层-钻杆体系的延寿设计与安全评价提供了理论依据。

    Abstract:

    With the expansion of oil and gas exploration, protective coatings are being introduced into drilling systems to address the increasingly demanding service environment of ultra-deep well drilling. This paper focuses on the debonding failure of the cemented interface between the drill pipe and the coating. Taking S135 steel grade drill pipe and polyvinylidene fluoride (PVDF) coating as the research object, a finite element model of the coating-drill pipe bonding is established based on cohesive contact theory. Using the surface cohesion behavior and secondary nominal stress damage criterion in Abaqus finite element software, the influence of coating defects on the interface under different coating thicknesses, load types, areas, and shapes is studied. Simulation results show that a coating thickness of 0.6 mm-0.8 mm is optimal; improving interface toughness is better than coating thickness design; under multi-axial coupled stress, the notch has the greatest influence on the interface; the interface life of holes with a radius of 4 mm is the shortest, while large-area defects result in significant coating stress concentration; shallow and wide holes exhibit rapid interface debonding, while deep and narrow holes pose a risk to the coating itself. Based on the simulation results, engineering suggestions are proposed, providing a theoretical basis for the life extension design and safety evaluation of ultra-deep well coating-drill pipe systems.

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练章华,倪来远,万智勇,等. 基于Cohesive模型的超深井涂层-钻杆胶结失效分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-03-23
  • 最后修改日期:2026-07-09
  • 录用日期:2026-08-01
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