基于CFD-DEM耦合模型的煤泥水输送弯管冲蚀磨损影响因素分析
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作者单位:

1.内蒙古科技大学 2.安全与应急管理学院

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中图分类号:

TD456

基金项目:

国家自然科学基金项目(52464019),内蒙古重点研发和成果转化计划项目(2025YFHH0034、2025SYFSH0663),内蒙古自然科学基金项目(2026SHZR0924、2024LHMS05031),2025年内蒙古乌海市海南区科技计划项目子课题(NKDHX2025231)


Analysis of Factors Affecting Erosion and Wear in Curved Pipes for Coal Slurry Water Transportation in Coal Preparation Plants Based on a CFD-DEM Coupled Model
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School of Safety Science and Emergency Management,Inner Mongolia University of Science and Technology

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    摘要:

    煤泥水输送是煤矿洗选流程的关键环节,弯管作为输送系统核心部件,其冲蚀磨损问题直接制约设备使用寿命、运行效率,还会增加维护成本。为明确关键变量对弯管冲蚀行为的影响规律,基于CFD-DEM耦合方法,引入DNV、E/CRC、Finnie三种冲蚀模型,重点探究输送速度(1.5-6.0 m/s)、颗粒密度(1600-2600 kg/m³)、颗粒粒径(50-650 μm)、颗粒形状、管道内径(200-460 mm)及弯曲角度(30°-90°)六大关键变量对弯管冲蚀磨损的作用机制,并对比分析不同模型的预测可靠性。研究结果显示,E/CRC模型在煤泥水冲蚀预测中展现出最优的平衡性与可靠性,其最大冲蚀速率预测值为8.74×10-4 kg/(m2?s)。其中,输送速度对冲蚀磨损的影响最为显著,冲蚀速率随流速呈指数增长趋势;颗粒密度与冲蚀强度呈正相关,当颗粒密度为2600kg/m³时,最大冲蚀速率较1600 kg/m³时提升约209%;颗粒粒径的影响呈现非线性特征,在650 μm附近达到冲蚀峰值;弯曲角度超过60°后,冲蚀速率呈急剧上升态势,90°弯管的冲蚀速率约为30°弯管的5倍;煤泥颗粒形状由球形向棒状演变时,冲蚀效应随之强化,而管道内径对弯管冲蚀磨损的影响相对微弱。研究结果对降低洗选厂运维成本、提升生产安全稳定性具有重要理论意义与工程应用价值。

    Abstract:

    The conveyance of coal slurry is a critical step in the coal washing and beneficiation process. As a core component of the conveyance system, erosion and wear in elbows directly affect equipment service life and operational efficiency and also increase maintenance costs. To clarify the influence of key variables on the erosion behavior of elbows, this study employs a CFD-DEM coupled method and incorporates three erosion models to investigate the mechanisms of erosion wear under five key variables: conveyance velocity (1.5-6.0 m/s), particle density (1600-2600 kg/m³), particle size (50-650 μm), pipe inner diameter (200-460 mm), and bend angle (30°-90°). The study also compared and analyzed the predictive reliability of the different models. The results indicate that the E/CRC model demonstrates the best balance and reliability in predicting slurry erosion, with a maximum predicted erosion rate of 8.74×10?? kg/(m²·s). Among these factors, transport velocity had the most significant impact on erosion wear, with the erosion rate exhibiting an exponential increase with flow velocity; particle density was positively correlated with erosion intensity; when particle density was 2600 kg/m³, the maximum erosion rate increased by approximately 209% compared to 1600 kg/m³; the influence of particle size exhibited nonlinear characteristics, reaching a peak erosion rate near 650μm; once the bend angle exceeds 60°, the erosion rate rises sharply; the erosion rate in a 90° elbow is approximately five times that in a 30° elbow; as the shape of the coal slurry particles evolves from spherical to rod-like, the erosion effect intensifies; conversely, the influence of the pipe’s inner diameter on erosion wear in elbows is relatively minor. These findings hold significant theoretical importance and engineering application value for reducing operational and maintenance costs at coal preparation plants and enhancing production safety and stability.

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李金亮,刘业娇,王汇鑫,等. 基于CFD-DEM耦合模型的煤泥水输送弯管冲蚀磨损影响因素分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-03-23
  • 最后修改日期:2026-06-18
  • 录用日期:2026-07-31
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