温压复合传递装置结构与热力学特性分析及多目标优化研究
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P754;TJ01

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国防技术基础科研项目(JSHS2022212B001)。


Structure and Thermodynamic Characteristics Analysis and Multi-Objective Optimization Study of a Thermal-Pressure Composite Transmission Device
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    摘要:

    针对大型深水试验舱温压复合模拟能耗大、成本高以及温度控制响应滞后等问题,提出一种非集成式温压复合传递装置解决方案。为提升装置综合性能,对其在深水高压环境下的耐压需求以及传热能力开展分析,并进行多目标优化研究。首先,为确保结构完整性,引入了传压结构径向变形模型,确定了螺旋式换热管在屈服与屈曲失效模式下临界压力计算方法,探究了关键结构参数的敏感性及其对临界压力的影响规律。其次,为实现试件尺寸解耦的传热性能评价,构建了“传热系数-单位长度压降”综合评价因子,揭示了关键设计参数的热力学敏感特性。进而,建立了以螺旋式换热管外径、壁厚及螺旋半径为变量,以最大化临界压力和综合评价因子为优化目标的多目标优化模型。采用NSGA-Ⅱ算法获取Pareto前沿,结合熵权-TOPSIS决策确定了最优设计解。试验表明:优化设计的装置能满足35MPa压力环境使用需求,且装置内压力与舱内压力保持一致,表现出优异的压力动态跟随特性。装置内环境温度由23℃调控至3℃,控温响应时间(TRF)为83min,稳态温度相对波动(RTF)为4%,装置兼具强换热特性与高控制精度。本研究通过“设计-分析-优化-验证”的完整流程,为深水环境模拟提供了一套以性能优化为核心的高效解决方案。

    Abstract:

    To solve the problems of high energy consumption, high operating cost, and slow temperature response in coupled temperature–pressure simulations of large-scale deep-water test chambers, a non-integrated temperature–pressure transfer device was developed. In this device, accurate pressure transfer is realized through elastic deformation of a rubber pressure-transmitting structure, while precise control of the surrounding temperature is achieved using a helical heat exchange tube. To improve the performance of the device, the pressure resistance and heat transfer behavior under deep-water high-pressure conditions were systematically analyzed, followed by a multi-objective optimization study. First, a radial deformation model was established to describe the mechanical response of the pressure-transmitting structure and ensure structural safety. A calculation method was proposed to determine the critical pressure of the helical heat exchange tube under yielding and buckling failure modes. The sensitivity of critical pressure to key structural parameters was also examined. Second, to evaluate heat transfer performance without the influence of specimen size, a comprehensive evaluation factor defined as the heat transfer coefficient per unit pressure drop was introduced. This factor was used to analyze the thermal sensitivity of heat transfer performance with respect to major design parameters. Then, a multi-objective optimization model was built by selecting the outer diameter, wall thickness, and helical radius of the heat exchange tube as design variables. The optimization aimed to maximize both the critical pressure and the comprehensive evaluation factor. The NSGA-II algorithm was used to obtain the Pareto front, and the optimal design was selected by combining the entropy weight method with the TOPSIS decision method. Experimental results show that the optimized device operates reliably under a pressure of 35 MPa. The internal pressure of the device matches the chamber pressure, indicating good dynamic pressure-following behavior. The internal ambient temperature was controlled from 23 °C to 3 °C, with a temperature response time (TRF) of 83 min and a relative steady-state temperature fluctuation (RTF) of 4%. The device demonstrates efficient heat transfer performance and high temperature control accuracy. Through a complete "design-analysis-optimization-verification" process, this work provides an efficient solution for deep-water environmental simulation centered on performance optimization.

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引用本文

万堃,周旭,张帅,等. 温压复合传递装置结构与热力学特性分析及多目标优化研究[J]. 科学技术与工程, 2026, 26(24): 10297-10307.
Wan Kun, Zhou Xu, Zhang Shuai, et al. Structure and Thermodynamic Characteristics Analysis and Multi-Objective Optimization Study of a Thermal-Pressure Composite Transmission Device[J]. Science Technology and Engineering,2026,26(24):10297-10307.

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  • 收稿日期:2025-10-02
  • 最后修改日期:2026-06-14
  • 录用日期:2026-01-14
  • 在线发布日期: 2026-09-02
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