基于多级反渗透的页岩气压裂返排液处理技术
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X703

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国家重点研发计划项目(页岩气资源勘查、地质评价与开发过程关键技术标准研究,编号2018YFF0213802);中国石油勘探与生产分公司科研计划项目(页岩气压裂返排液处理流程简化优化研究,编号kt2020-17-01)


Treatment Technology of Shale Gas Fracturing Flowback Fluids Based on Multi-stage Reverse Osmosis Process
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National key R & D Program project (shale gas resource exploration, geological evaluation and development process key technology standard research, No. 2018yff0213802); research program of PetroChina exploration and production company (Research on simplification and optimization of shale gas fracturing flowback fluid treatment process, No. kt2020-17-01)

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    摘要:

    针对页岩气压裂返排液处理过程中常规反渗透膜脱盐难以满足高总溶解性固体含量(Total Dissolved Solids,简称TDS)需要,结晶蒸发存在换热器结垢,而氧化处理不能实现脱盐效果等问题和页岩气压裂返排液急需处理的现状,分析了川南页岩气压裂返排液的水质,并以水质软化与絮凝沉降、多级过滤为预处理工艺,高、低压反渗透膜串联为深度处理工艺,形成了一种基于多级反渗透脱盐的页岩气压裂返排液处理技术。返排液预处理后的硬度降至120 mg/L,TSS降至7~20 mg/L;利用SRO膜与RO膜串联,依靠其导流盘设置的大量凸点,使滤液形成湍流,避免膜堵塞,实现了TDS达6×104 mg/L的返排液脱盐处理。该技术在长宁页岩气区块开展了现场试验,结果表明:TDS为2×104~6×104 mg/L的返排液采用该技术进行处理后,清水产率达56.5%~81.36%,清水的TSS、氯化物含量、COD、氨氮等指标均达到GB8978-1996和DB51/190-93的一级指标要求,实现了页岩气压裂返排液的减量化外排处理。

    Abstract:

    Aiming at the problems in shale gas fracturing flowback fluid treatment process, such as conventional reverse osmosis membrane desalination is difficult to meet the demand of high Total Dissolved Solids (TDS), crystallization evaporation heat exchanger scaling and oxidation treatment cannot achieve desalination effect and so on, and combining the urgent need for treatment of shale gas fracturing flowback fluid, the water quality of shale gas fracturing flowback fluid in South Sichuan was analyzed and a shale gas fracturing flowback fluid treatment technology based on multi-stage reverse osmosis desalination was formed by using combination of water softening, flocculation-sedimentation, and multi-stage filtration as pretreatment process and using high and low pressure reverse osmosis membrane in series as advanced treatment process. After the pretreatment, the hardness and TSS of the flowback fluid can be reduced to be 120 mg/L and 7-20 mg/L, respectively; Furthermore, after the advanced treatment by connection of SRO membrane and RO membrane, the desalination treatment of the flowback fluid with TDS of 6 × 104 mg/L can be realized by taking advantage of a large number of bumps set on the guide plate, which make the filtrate to form turbulence and to avoid membrane blockage. The field test of this technology was carried out in Changning shale gas block. The results showed that when the flowback fluid with TDS of 2 × 104 - 6 × 104 mg/L was treated by this technology, the yield of clean water reached 56.5% - 81.36%, and the TSS, chloride content, COD, ammonia nitrogen and other indexes of clean water all met the first-class index requirements of GB8978-1996 and DB51 / 190-93, realizing the reduction of shale gas fracturing flowback fluid.

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熊颖,宋彬,唐永帆,等. 基于多级反渗透的页岩气压裂返排液处理技术[J]. 科学技术与工程, 2021, 21(18): 7814-7819.
Xiong Ying, Song Bin, Tang Yongfan, et al. Treatment Technology of Shale Gas Fracturing Flowback Fluids Based on Multi-stage Reverse Osmosis Process[J]. Science Technology and Engineering,2021,21(18):7814-7819.

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历史
  • 收稿日期:2020-10-27
  • 最后修改日期:2021-05-13
  • 录用日期:2021-03-08
  • 在线发布日期: 2021-07-29
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