高铁制动盘不同分布热裂纹应力强度因子计算
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北京建筑大学机电与车辆工程学院

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中图分类号:

U271.91

基金项目:

国家自然科学基金


Calculation of Thermal Crack Stress Intensity Factor of Different Distribution of Thermal Fatigue Cracks at Brake Disc for High Speed Train
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School of Mechanical-Electronic and Vehicle Engineering, Beijing University of Civil Engineering and Architecture

Fund Project:

The National Natural Science Foundation of China

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    摘要:

    为研究裂纹间的相互作用关系,应用扩展有限元法对高速列车制动盘进行热疲劳裂纹应力强度因子计算。采用有限元软件ABAQUS仿真计算得出制动盘在制动过程中的瞬态温度场及应力场,并将两组平行裂纹置于制动盘表面最高温度分布区域内,最后在线弹性断裂力学的框架下进行热疲劳裂纹应力强度因子计算。仿真结果表明:初速度为400 km/h的一次紧急制动模式下计算出制动盘峰值温度为638.4℃,周向残余应力为375.5 MPa。裂纹的径向与周向距离很小时,两裂纹尖端表现为屏蔽作用。随着其间距的增大屏蔽作用相应减弱。两条错位平行裂纹随着其径向距离的增加,尖端应力强度因子在小范围内会相互增强。

    Abstract:

    In order to study the interaction between cracks, the thermal fatigue crack stress intensity factor of brake disc of high-speed train was calculated by the extended finite element method. The transient temperature field and stress field of the brake disc during braking were simulated by finite element software ABAQUS. Two groups of parallel cracks were placed in the highest temperature distribution area on the surface of the brake disc. Finally, the stress intensity factor of thermal fatigue cracks was calculated under the framework of online elastic fracture mechanics. The simulation results show that the peak temperature of the brake disc and the circumferential residual stress are 638.4℃ and 375.5 MPa under the first emergency braking mode with the initial speed of 400 km/h. The radial and circumferential distances of the cracks are very small, and the two crack tips are shielded. The shielding effect decreases with the increase of the spacing. The stress intensity factors at the tip of two dislocation parallel cracks increase with the increase of their radial distance in a small range.

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周素霞,宋名申. 高铁制动盘不同分布热裂纹应力强度因子计算[J]. 科学技术与工程, 2019, 19(13): .
Zhou Su Xia, Song Ming Shen. Calculation of Thermal Crack Stress Intensity Factor of Different Distribution of Thermal Fatigue Cracks at Brake Disc for High Speed Train[J]. Science Technology and Engineering,2019,19(13).

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  • 收稿日期:2019-01-07
  • 最后修改日期:2019-03-14
  • 录用日期:2019-03-05
  • 在线发布日期: 2019-05-09
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