高温气冷堆核电站蒸汽发生器管板定位机器人
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TH162 TH122

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一回路设备在役检查及维修技术研究(2017ZX06906009)


Tube-sheet Positioning Robot for Steam Generator in High-temperature Gas-cooled Reactor Nuclear Power Plant
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    摘要:

    管板定位机器人用于高温气冷堆核电站蒸汽发生器的传热管检修工作。作为堵管工具的载体,搭载各种不同的堵管执行单元,将其引导至指定的工作管孔,实施堵管工序。本论文根据施工需求,开展了管板定位机器人研究。受限于被检对象及施工工况条件,管板定位机器人采用了模块化、轻量化设计。为消除管板定位机器人工作过程中管板结构应力变形、机器人自身运动误差和姿态调整引起的变形误差等因素影响,采用机器视觉辅助定位设计方案,消除上述各种非线性误差影响,提高管板定位机器人的位置控制精度。所设计的机器人样机在蒸汽发生器模拟体上进行了实际测试。结果表明,应用机器视觉技术进行目标定位及运动反馈控制是进行非线性误差补偿的有效手段,该方法控制精度高,控制系统相对简单可靠。

    Abstract:

    Tube-sheet positioning robot is used for the heat transfer tube maintenance work of steam generator in high-temperature gas-cooled reactor nuclear power plant. As the carrier of pipe-plugging tools, the robot is equipped with various pipe-plugging execution units and guided to the designated working pipe hole to implement pipe plugging process. According to the construction requirements, a tube-sheet positioning robot was studied herein. Limited by the inspected objects and construction conditions, the tube-sheet positioning robot adopted modular and lightweight design. In order to eliminate the influences of the stress deformation of the tube-sheet structure, the motion error of the robot itself and the deformation error caused by the attitude adjustment during the working process of the tube-sheet positioning robot, a machine vision-aided positioning design scheme was adopted to eliminated the above-mentioned nonlinear errors and improve the position control accuracy of the tube-sheet positioning robot. The designed robot prototype was tested on a steam generator simulator. The results show that the application of machine vision technology for target positioning and motion feedback control is an effective means for nonlinear error compensation. This method has high control accuracy and relatively simple as well as reliable control system.

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引用本文

胡卉桦. 高温气冷堆核电站蒸汽发生器管板定位机器人[J]. 科学技术与工程, 2021, 21(22): 9372-9377.
Hu Huihua. Tube-sheet Positioning Robot for Steam Generator in High-temperature Gas-cooled Reactor Nuclear Power Plant[J]. Science Technology and Engineering,2021,21(22):9372-9377.

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  • 收稿日期:2020-11-09
  • 最后修改日期:2021-05-28
  • 录用日期:2021-03-26
  • 在线发布日期: 2021-08-29
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