基于EtherCAT和TwinCAT3的协作机器人控制系统设计
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TP242

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北京市基金-教委联合资助项目(KZ202010009015)


Design of collaborative robot control system based on EtherCAT and TwinCAT3
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    摘要:

    为了降低机器人控制系统的研发周期和方便操作人员使用操作,通过对TA6-R5型协作机器人的研究,设计了基于EtherCAT和TwinCAT3的协作机器人控制系统。采用D-H法建立运动学模型,求出正运动学解析解,根据各关节转动角度绝对值之和最小的原则求解出最优逆解,利用MATLAB的Robotics Toolbox验证运动学。利用TwinCAT3搭建控制系统,实现编程控制以及HMI,通过EtherCAT总线的高实时性实现数据控制与反馈。最后,利用同步周期位置模式进行笛卡尔空间轨迹规划,结合TwinCAT Measurement的Scope View图形化工具可观测和验证系统执行情况,结果表明基于EtherCAT和TwinCAT3的协作机器人控制系统可降低控制系统研发周期,提高研发效率。

    Abstract:

    In order to shorten the R&D cycle of robot control system and make it easier to operate, a cooperative robot control system was designed based on EtherCAT and TwinCAT3 cthrough the study of TA6-R5 cooperative robot. The D-H method was used to establish the kinematics model, and the forward kinematics analytic solution was obtained. The optimal inverse solution was solved according to the principle of minimum sum of curl angles of all joints, and the kinematics was verified with Robotics Toolbox of MATLAB. TwinCAT3 was used to build a control system to realize programming control and HMI. Data control and feedback were realized through EtherCAT bus with high real-time performance. Finally, the cyclic synchronous position model was taken for Cartesian space trajectory planning, with the Scope View of TwinCAT Measurement adopted for the observation and verification of the system’s implementation. The results showed that the cooperative robot control system based on EtherCAT and TwinCAT3 could reduce the R&D cycle of the control system, improve the R&D efficiency.

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袁俊杰,刘海涛,潘国庆,等. 基于EtherCAT和TwinCAT3的协作机器人控制系统设计[J]. 科学技术与工程, 2021, 21(8): 3159-3168.
Yuan Junjie, Liu Haitao, Pan Guoqing, et al. Design of collaborative robot control system based on EtherCAT and TwinCAT3[J]. Science Technology and Engineering,2021,21(8):3159-3168.

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历史
  • 收稿日期:2020-06-10
  • 最后修改日期:2020-12-21
  • 录用日期:2020-09-20
  • 在线发布日期: 2021-04-06
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